As the name suggests, sublimation converts solid to gas without the intermediate liquid form. The guardians intuitive design makes for quick, easy use, maintenance and cleaning, thus saving time on production. Pdf effects of single and blended coating pigments on the inkjet. The process of dye sublimation printing on darker substrates. A dyesublimation printer is a computer printer which uses heat to transfer dye onto materials such as a plastic, card, paper, or fabric. Pdf in this study, we investigated the effects on the image quality of. Additionally, we supply a vast range of printer accessories such as maintenance tanks, as well as printer consumables including. Instead of melting plastic on top of the fabric, you will actually dye the fabric. Application guide for jotun architectural powder coatings. In order to get started youll need the following items. It dyes the polymer molecule, resulting in a vibrant graphic that never washes off.
You no longer have to worry about problems with your sublimation systems such as clogged inkjet nozzles, inconsistent colors or high ink costs. Heat presses can heat a transfer up to 218 degrees and can press between 40 and 80 psi pound per square inch 0. Custom dye sublimation transfers heat transfer warehouse. Dye sublimation is the method of applying an image to specially coated ceramics, metals and polyester cloth, using three main ingredients. Products dye sublimation ink heat transfer printing.
Sublimate transfers dye the poly fabric during the heat application process. Like heat transfer paper, the process involves printing a design onto a sheet of specialty paper sublimation paper in this caseand pressing it to a garment with a heat press. Spark places sublimation paper and ink must be used for all projects. Free printable guide for sublimation time and temp. From dye sublimation printers and inks to paper and blanks, we offer a large selection of everything you need. Dye sublimation paper transfer versus direct to textile. Sublimation is a chemical bonding process in which the dye molecules on the transfer paper attach to the polymer chains that make up the fabric. The term sublimation refers to the chemical process that occurs when something turns from a solid state into a gas, without first becoming a liquid. Study on the impact of dye sublimation printing on the. Guide to dye sublimation pdf this pdf is the complete guide to successful dye sublimation printing.
Heat transfer warehouse is your one stop shop for all things dye sublimation. Accordingly, the substrate must be a polymer, most often polyester. Our process of transferring the desired image from the transfer paper to the fabric is called dye sublimation. Sublimation printing process heat transfer printing by guest author april 12, 2018 0 transfer printing is the term used to depict textile and related printing forms in which the outline is first imprinted on to an adaptable nontextile substrate and later exchanged by a. Dyesublimation printing or dyesub printing is a computer printing technique which uses heat to transfer dye onto materials such as a plastic, card, paper, or fabric. But, if you are new the sublimation process, you can make mistakes that can ruin your final products. The actual transfer process itself occurs because the dye sublimation toner cartridge contains a heat sensitive dye that will change from a solid to a gas and back to a solid when cooled. The papers serve as dye sublimation transfer paper for printing on. Pdf study on design of temperature dependence of sublimation. Sublimation inks, printers, heat transfer papers, sublimation blanks, etc that are used for sublimation is something you would need to buy from a wholesaler that specializes in sublimation solutions. Transfer papers are for dyesublimation printers and require a heat press to be transferred to materials.
This understanding of the process was later shown to be. We handle 64inch rolls with a full spectrum of cmyk ink. It provides longevity to the projects and building components by ensuring gloss retention, colour stability and corrosion protection. Guardian dye sublimation calender rotary heat press. Banner dye sublimation print on polyester material does not affect the hand of the material. The transfer paper is designed to release as much of the colorant as possible during the sublimation process as variance in the amount of colour discharged directly affects the colour yield on the fabric van houtum, 2005. Printed on a special transfer paper, dyesublimation inks turn into a gas when heated to around 425 degrees. But dont worry, because we are always here to help you can avoid the whole printing process. When heat is applied to the transfer paper, the carrier stays on. This understanding of the process was later shown to be incorrect, as there is some liquifying.
The transfer paper is only a temporary stop for the printed image. Benefits of custom dye sublimation transfers inexperience. Here i have narrated the difference between the sublimation and heat transfer technologies. The jonco team uses a roland texart xt640 dye sublimation printer on all dye sublimation projects. Sublimation printing has been around for decades, but it wasnt until recently that it became an economical and practical way to decorate a variety of products. Dye sublimation for beginners listawood trade supplies. With no minimum purchase requirements, shop for wholesale inkjet transfer paper, heat presses, tshirt heat transfers and much more today. Sublimation is a natural process by which a solid or liquid becomes a gas. They must be heated at a much lower temperature than hard coated mugs. Heating process the transfer paper typically is placed into a heat press with the substrate and exposed to. A stepbystep view of the dyesublimation prep process in which i added the socks to fixtures before tacking and taping the transfer designs onto the socks, ready for heat transfer. If youre ready to take the next step, see a what a full service wholesale distributor has to offer to get started with sublimation printing.
How does the dye sublimation process compare to screen printing. I hope you find this easy guide to sublimation time. This is done with the aid of some transfer paper and a heat. Products used in this video sawgrass virtuoso sg400 sublimation printer. Put simply, inkjet dye sublimation printing is the process where specially manufactured inks. This part of the process is similar to digital inkjet printing and is pretty recognizable in this century as a standard style of printing. We print your original artwork as a dye sublimation transfer and ship to you for application. Dyesublimation inks are actually infused into the fabric. Basic guide to dye sublimation signwarehouse sign college. For those that are new to the process of dye sublimation and want to try it, we understand that the cost of a dye sublimation printer can be an intimidating investment. The end result is a zero feel graphic, leaving only with the feel of the garment. Laser printed sublimation transfers are produced by special dye sublimation toner cartridges, using an ordinary laser printer. Sublimation printing process step by step guide diy. Heat transfer can be performed in a few different ways.
The sublimation name was first applied because the dye was considered to make the transition between the solid and gas states without going through a liquid stage. This results in a transfer that is unmatched in both durability and feel. The dye sublimation process starts by printing a design with sublimation ink onto transfer paper. The technology of dye sublimation sounds complicated but the process itself is actually quite simple. Through heat and pressure, the ink forms a bond with the fibers and dyes the fabric. Check the article and get all the details about the sublimation process and heat press method for printing designs on clothes, papers, and other products. All information given in this sheet are based on our experience. Dye sublimation transfers work beautifully on hundreds of items. This value only represents the amount of air pressure brought to the machine and is displayed on the air gauge. Make money with dye sublimation printing sublimation printing allows businesses to create customized and personalized full color products on demand. This design is then applied to the substrate using a heat press machine. The blank mug and imaged transfer paper are placed in a heat press. Hardcoated mugs are used for sublimation with digital transfer inks.
This combination causes the inks to be converted from a solid to a gaseous state enabling them to penetrate the sublimatable surface so that a permanent, full colour image is formed. The hard coating will handle the higher heat necessary for the transfer process without scorching, and without paper sticking. Design of the hot roller for sublimation heat printing. An overview of the dye sublimation printing process. Free printable guide for sublimation times and temps organized by product category. As you can gather from the name, heat and pressure are. Mug artwork is inkjet printed using special dye sublimation inks and transfer paper. On march 9, 2018 dye sublimation paper, heat transfer paper dye sublimation is a simple way to create printed tshirts, promotional banners, flags, customized coffee mugs and similar items. Supplies, blanks and equipment for dye sublimation and general heat press applications my transfer source has been producing high quality dye sublimation transfers since 1999. Sublimation printing normally involves the use of a digital printer to produce mirrored images on paper that has been specially coated with a transfer material. This additional layer can be physically felt and is less durable than sublimation and can. Sublimation printing is the application of sublimation inks onto a surface using a heat press to provide the required combination of heat, time and pressure. At this point, the product is foldable, washable and ready to be finished.
Sublimation printers, inks, paper, and accessories. Heat transfer paper archives dye sublimation paper. You may bring in your own sublimation blanksitems specially produced for the sublimation processto use with our heat presses. Dyesublimation sawgrass sg400, sg800, sg500, and sg systems for the transfer of full color permanent images onto mugs, drinkware, tshirts, and more. You will also know about the usages and prices of both the technologies. The clamshell heat press will work with items up to 14. Choose from a variety of heat transfer vinyl colors and textures to make your designs pop on our black canvas bag or try out heat transfer paper for more complex designs. Sublimation uses a process where the ink becomes part of the fabric rather than adding a layer on top. Dye sublimation is widely regarded as one of the least environmentally polluting print processes since the main waste. On the other hand, heat transfer paper adds a layer on top of the garment. Learn more about sublimation and printing on our website. Dye sublimation printed tshirts are the highest quality you can sell. A special printer that knows how to take the sublimation dye and apply it to the sublimation paper.
Learn how you can make money creating personalized dye sublimation products. The sublimation process is quite similar to that of heat transfer paper. Creating backtoschool custom socks with dyesublimation. Dye sublimation is the process of turning a waterbased dye ink into a gas that bonds with polyester fabric or other polymers. Introduction to dye sublimation printing pro world. Sublimation printing process heat transfer printing. We produce dye sublimation transfer paper,sublimation ink, tshirt heat transfer paper in china. Mutoh 1624wx dye sublimation printer and calender bundle mutoh vj1624 64 dye sublimation printer, guardian calender rotary heat press, printer takeup system, bulk ink system, 64 x 394 roll of transfer paper, sublimation ink, installation, training and ergosoft textprint14 rip. The 100% white polyester canvas bag is great for fullcolor sublimation and compatible with any other heat transfer process. Sublimation essentially is the process of embedding the ink into the material through heat. Sublimation vs heat transfer difference between the two. Theres inkjet transfers, dye sublimation transfers, digital applique. Dye sublimation printing uses heat to transfer ink from a paper backing onto specialty materials, including fabrics and ceramics.
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